SCENARIO 1 OF 7

Rod Cutting

RM: EN8 Steel Rod (KG) → FG: CNC Shaft Component (UNIT)

⚖ Conversion Factor: 0.630 KG / UNIT

Before Starting This Flow

KG

EN8 Steel Rod

⟶

0.630 KG / UNIT

UNIT

CNC Shaft Component

Step 1 - Part Master Setup

Go to Design & Development → Master → Part
Open the FG part and go to the Child Part tab
Add the RM part: EN8 Steel Rod | UOM: KG
Set quantity per FG part: 0.630 KG / UNIT

Step 2 - Control Plan Setup

Go to Production & Quality → Master → Control Plan
Set OP30 Rod Cutting as the outsource conversion process
Set OP40, OP50 and OP60 as in-house control task processes
Finished goods quantity should update after OP30 approval

🏭 START

PURCHASE ORDER Create Supplier PO

Purchase → Operation → Purchase Order

Part:EN8 Steel Rod

UOM:KG

Order Qty:250 KG

OP 10 · INWARD Purchase Inward

Purchase → Operation → Purchase Inward

Part:EN8 Steel Rod

Qty:250 KG

📦 STOCK LEDGERInward → + 250 KG

OP 20 · GRN INSPECTION Inward Inspection

Quality → GRN Inspection

Inspected:250 KG

Approved:250 KG

📦 STOCK LEDGERInward Inspection Approved → 250 KG

BATCH Create Production Batch

Production & Quality → Operation → Create Batch

FG Part:CNC Shaft Component

FG Qty:375 UNIT

RM Auto-Calc:375 × 0.630 = 236.25 KG

📦 STOCK LEDGERBatch Approved → 236.25 KG

CONTROL PLAN PROCESS Process Sequence Used In This Example

OP10 Inward → OP20 Inspection → OP30 Rod Cutting → OP40 Turning I → OP50 Turning II → OP60 Milling I → OP70 Final Inspection

Outsource Step:OP30 Rod Cutting

In-House Steps:OP40 / OP50 / OP60

Unit Conversion:At OP30

OP 30 · JOB WORK OUT Supplier Job Work Out DC

Purchase → Operation → Supplier JobWork Out DC

Send:EN8 Rod – 236.25 KG

Expected Return:375 UNIT

📦 STOCK LEDGERBatch OutSourced → 236.25 KG

OP 30 · JOB WORK IN Supplier Job Work In DC

Purchase → Operation → Supplier Job Work In DC

Received:CNC Shaft Component

Qty:375 UNIT

SERIAL NO Bulk Serial Number Generate

Production & Quality → Operation → Bulk Serial No Generate

Batch:Current Batch

Qty:375 Serial Nos Generated

OUTSOURCE PROCESS OutSource Process Approval

Production & Quality → Operation → OutSource Process

Approved:375 UNIT

Rejection:0

Machine Rejection:0

📦 STOCK LEDGEROP30 Approved → 375 UNIT

🔄 UOM Conversion Event — KG → UNIT at OP 30

RM IN

236.25 KG

EN8 Rod → 0 KG (Consumed)

⟶

FG OUT

375 UNIT

Finished component created after OP30 approval

OP 40 · TURNING I Turning – I

Production & Quality → Operation → Control Task

Input:375 UNIT from OP30

Output:375 UNIT

📦 STOCK LEDGEROP40 Approved → 375 UNIT

OP 50 · TURNING II Turning – II

Production & Quality → Operation → Control Task

Input:375 UNIT from OP40

Output:375 UNIT

📦 STOCK LEDGEROP50 Approved → 375 UNIT

OP 60 · MILLING I Milling – I

Production & Quality → Operation → Control Task

Input:375 UNIT from OP50

Output:375 UNIT

📦 STOCK LEDGEROP60 Approved → 375 UNIT

OP 70 · FINAL INSPECTION Final Inspection

Production & Quality → Final Inspection

Approved:375 UNIT

Rejected:0

📦 STOCK LEDGERFinal Inspection Approved → 375 UNIT

✅ FG STOCK READY — UNIT

📊 STOCK LEDGER SUMMARY

📊 STOCK LEDGER REPORT – ROD CUTTING

STAGE	PART	UOM	QTY	MOVEMENT
Purchase Inward	EN8 Steel Rod	KG	+250	▲ IN
GRN Insp. Approved	EN8 Steel Rod	KG	250	✓ APPROVED
Batch Approved	EN8 Steel Rod	KG	236.25	⊙ ALLOCATED
Job Work Out (OP30)	EN8 Steel Rod	KG	→ Outsourced	▼ SENT
🔄 UOM CONVERSION	Rod KG → FG UNIT	KG → UNIT	236.25 ÷ 0.630	= 375 UNIT
Post OP30 – Batch OutSourced	EN8 Steel Rod	KG	0	✕ CONSUMED
OP30 Approved	CNC Shaft Component	UNIT	375	▲ IN
OP40 Approved	CNC Shaft Component	UNIT	375	✓
OP50 Approved	CNC Shaft Component	UNIT	375	✓
OP60 Approved	CNC Shaft Component	UNIT	375	✓
Final Insp. Approved	CNC Shaft Component	UNIT	375	🏁 FG READY

        ★ EASY NOTE: In this example, conversion happens at OP30. If your routing uses OP40 or OP50, RM stays in the original UOM until that process is approved.
      

SCENARIO 2 OF 7

Sheet Metal Blanking

RM: CRCA Sheet Coil (KG) → FG: Metal Bracket (UNIT)

⚖ Conversion Factor: 1.2 KG / UNIT

Before Starting This Flow

KG

CRCA Sheet Coil

⟶

1.2 KG / UNIT

UNIT

Metal Bracket

Step 1 - Part Master Setup

Open Metal Bracket in Part Master
Add child part: CRCA Sheet Coil
Set RM UOM as KG and FG UOM as UNIT
Set consumption quantity: 1.2 KG per UNIT

Step 2 - Control Plan Setup

Create the control plan from OP30 to OP60
Set OP30 Blank Cutting as the in-house conversion process
Set OP30, OP40 and OP50 as control task processes
System should convert KG to UNIT at OP30 approval

🏭 START

PURCHASE ORDER Create Supplier PO

Purchase → Operation → Purchase Order

Part:CRCA Sheet Coil

UOM:KG

Order Qty:500 KG

OP 10 · INWARD Purchase Inward

Purchase → Operation → Purchase Inward

Part:CRCA Sheet Coil

Qty:500 KG

📦 STOCK LEDGERInward → + 500 KG

OP 20 · INSPECTION Inward Inspection

Quality → GRN Inspection

Inspected:500 KG

Approved:500 KG

📦 STOCK LEDGERInward Inspection Approved → 500 KG

BATCH Create Production Batch

Production & Quality → Operation → Create Batch

FG Part:Metal Bracket

FG Qty:200 UNIT

RM Auto-Calc:200 × 1.2 = 240 KG

📦 STOCK LEDGERBatch Approved → 240 KG

CONTROL PLAN PROCESS Process Sequence Used In This Example

OP10 Inward → OP20 Inspection → OP30 Blank Cutting → OP40 Press Forming → OP50 Deburring → OP60 Final Inspection

Outsource Step:Not Required

In-House Steps:OP30 / OP40 / OP50

Unit Conversion:At OP30

OP 30 · BLANK CUTTING Blank Cutting

Production & Quality → Operation → Control Task

Input:CRCA Coil – 240 KG

Output:200 UNIT Blanks

📦 STOCK LEDGEROP30 Conversion → 240 KG to 200 UNIT

🔄 UOM Conversion Event — KG → UNIT at OP30

RM IN

240 KG

Sheet Coil Consumed

⟶

FG OUT

200 UNIT

Finished blank created after OP30 approval

OP 40 · PRESS FORMING Press Forming

Production & Quality → Operation → Control Task

Input:200 UNIT

Output:200 UNIT

📦 STOCK LEDGEROP40 Approved → 200 UNIT

OP 50 · DEBURRING Deburring

Production & Quality → Operation → Control Task

Input:200 UNIT

Output:200 UNIT

📦 STOCK LEDGEROP50 Approved → 200 UNIT

OP 60 · FINAL INSPECTION Final Inspection

Production & Quality → Final Inspection

Approved:200 UNIT

Rejected:0

📦 STOCK LEDGERFinal Inspection Approved → 200 UNIT

✅ FG STOCK READY — UNIT

📊 STOCK LEDGER SUMMARY

📊 STOCK LEDGER REPORT – SHEET METAL BLANKING

STAGE	PART	UOM	QTY	MOVEMENT
Purchase Inward	CRCA Sheet Coil	KG	+500	▲ IN
Insp. Approved	CRCA Sheet Coil	KG	500	✓ APPROVED
Batch Approved	CRCA Sheet Coil	KG	240	⊙ ALLOCATED
🔄 UOM CONVERSION	Sheet KG → Bracket UNIT	KG → UNIT	240 ÷ 1.2	= 200 UNIT
OP30 Approved	Metal Bracket	UNIT	200	▲ IN
OP40 Approved	Metal Bracket	UNIT	200	✓
OP50 Approved	Metal Bracket	UNIT	200	✓
Final Insp. Approved	Metal Bracket	UNIT	200	🏁 FG READY

        ★ EASY NOTE: In this example, conversion happens at OP30. If your routing uses OP40 or OP50, FG stock will appear only after that process is approved.
      

SCENARIO 3 OF 7

Closed Die Forging

RM: Alloy Steel Billet (KG) → FG: Forged Flange (UNIT)

⚖ Conversion Factor: 3 KG / UNIT

Part & UOM Configuration

KG

Alloy Steel Billet

⟶

3 KG / UNIT

UNIT

Forged Flange

Configuration Step 1 - Part Master Setup

Create FG Part Forged Flange
Add RM Child Part: Alloy Steel Billet
Maintain UOM conversion: 3 KG per UNIT
Use same factor for batch auto-calculation

Configuration Step 2 - Control Plan Setup

Create OP30 Closed Die Forging process
Set OP40 Trimming and OP50 Final Quality Check
Mark OP30 as conversion approval process
Control Task runs on OP30 and OP40

🏭 START

PURCHASE ORDER Create Supplier PO

Purchase → Operation → Purchase Order

Part:Alloy Steel Billet

UOM:KG

Order Qty:1000 KG

OP 10 · INWARD Purchase Inward

Purchase → Operation → Purchase Inward

Part:Alloy Steel Billet

Qty:1000 KG

📦 STOCK LEDGERInward → + 1000 KG

OP 20 · INSPECTION Inward Inspection

Quality → GRN Inspection

Inspected:1000 KG

Approved:1000 KG

📦 STOCK LEDGERInward Inspection Approved → 1000 KG

BATCH Create Production Batch

Production & Quality → Operation → Create Batch

FG Part:Forged Flange

FG Qty:300 UNIT

RM Auto-Calc:300 × 3 = 900 KG

📦 STOCK LEDGERBatch Approved → 900 KG

CONTROL PLAN PROCESS Defined Process Flow

OP10 Inward → OP20 Inspection → OP30 Closed Die Forging → OP40 Trimming and Shot Blasting → OP50 Final Quality Check

Outsource Process:Not Required

Control Task Process:OP30 / OP40

FG Conversion:At OP30

OP 30 · FORGING PRESS Closed Die Forging

Production & Quality → Operation → Control Task

Input:900 KG Steel Billets

Output:300 UNIT Forgings

📦 STOCK LEDGERProcessing → 900 KG

🔄 UOM Conversion Event — KG → UNIT at OP30

RM IN

900 KG

Steel Billets Consumed

⟶

FG OUT

300 UNIT

Forgings Created (OP30 Approved)

OP 40 · TRIMMING Trimming and Shot Blasting

Production & Quality → Operation → Control Task

Input:300 UNIT

Output:300 UNIT

📦 STOCK LEDGEROP40 Approved → 300 UNIT

OP 50 · QUALITY CHECK Final Quality Check

Production & Quality → Final Inspection

Approved:300 UNIT

Rejected:0

📦 STOCK LEDGERFinal Inspection Approved → 300 UNIT

✅ FG STOCK READY — UNIT

📊 STOCK LEDGER SUMMARY

📊 STOCK LEDGER REPORT – CLOSED DIE FORGING

STAGE	PART	UOM	QTY	MOVEMENT
Purchase Inward	Alloy Steel Billet	KG	+1000	▲ IN
Insp. Approved	Alloy Steel Billet	KG	1000	✓ APPROVED
Batch Approved	Alloy Steel Billet	KG	900	⊙ ALLOCATED
🔄 UOM CONVERSION	Billet KG → Flange UNIT	KG → UNIT	900 ÷ 3	= 300 UNIT
OP30 Approved	Forged Flange	UNIT	300	▲ IN
OP40 Approved	Forged Flange	UNIT	300	✓
Final Insp. Approved	Forged Flange	UNIT	300	🏁 FG READY

        ★ KEY RULE: Example shown at OP30. The same forging conversion can also be mapped at OP40 or OP50 depending on the manufacturing route
      

SCENARIO 4 OF 7

Casting Process

RM: Aluminum Ingot (KG) → FG: Pump Housing (UNIT)

⚖ Conversion Factor: 2.5 KG / UNIT

Part & UOM Configuration

KG

Aluminum Ingot

⟶

2.5 KG / UNIT

UNIT

Pump Housing

Configuration Step 1 - Part Master Setup

Configure Pump Housing as FG part
Add Aluminum Ingot as RM child part
Maintain conversion quantity: 2.5 KG / UNIT
Batch creation uses this factor for RM allocation

Configuration Step 2 - Control Plan Setup

Create process flow OP30 Melting, OP40 Casting, OP50 Machining
Set unit conversion at OP40 Casting
Map control task processes for OP30, OP40, OP50
FG stock starts only after OP40 approval

🏭 START

PURCHASE ORDER Create Supplier PO

Purchase → Operation → Purchase Order

Part:Aluminum Ingot

UOM:KG

Order Qty:1000 KG

OP 10 · INWARD Purchase Inward

Purchase → Operation → Purchase Inward

Part:Aluminum Ingot

Qty:1000 KG

📦 STOCK LEDGERInward → + 1000 KG

OP 20 · INSPECTION Inward Inspection

Quality → GRN Inspection

Inspected:1000 KG

Approved:1000 KG

📦 STOCK LEDGERInward Inspection Approved → 1000 KG

BATCH Create Production Batch

Production & Quality → Operation → Create Batch

FG Part:Pump Housing

FG Qty:300 UNIT

RM Auto-Calc:300 × 2.5 = 750 KG

📦 STOCK LEDGERBatch Approved → 750 KG

CONTROL PLAN PROCESS Defined Process Flow

OP10 Inward → OP20 Inspection → OP30 Melting → OP40 Casting → OP50 Machining → OP60 Final Inspection

Outsource Process:Not Required

Control Task Process:OP30 / OP40 / OP50

FG Conversion:At OP40

OP 30 · MELTING Melting Process

Production & Quality → Operation → Control Task

Input:750 KG Ingot

Output:750 KG Molten Metal

📦 STOCK LEDGEROP30 Processing → 750 KG

OP 40 · CASTING Casting – Mould to Parts

Production & Quality → Operation → Control Task

Input:750 KG Molten

Output:300 UNIT Castings

📦 STOCK LEDGEROP40 Processing → 750 KG → 300 UNIT

🔄 UOM Conversion Event — KG → UNIT at OP40

RM IN

750 KG

Aluminum Consumed

⟶

FG OUT

300 UNIT

Castings Created (OP40 Approved)

OP 50 · MACHINING Machining

Production & Quality → Operation → Control Task

Input:300 UNIT

Output:300 UNIT

📦 STOCK LEDGEROP50 Approved → 300 UNIT

OP 60 · INSPECTION Final Inspection

Production & Quality → Final Inspection

Approved:300 UNIT

Rejected:0

📦 STOCK LEDGERFinal Inspection Approved → 300 UNIT

✅ FG STOCK READY — UNIT

📊 STOCK LEDGER SUMMARY

📊 STOCK LEDGER REPORT – CASTING PROCESS

STAGE	PART	UOM	QTY	MOVEMENT
Purchase Inward	Aluminum Ingot	KG	+1000	▲ IN
Insp. Approved	Aluminum Ingot	KG	1000	✓ APPROVED
Batch Approved	Aluminum Ingot	KG	750	⊙ ALLOCATED
OP30 – Melting	Aluminum Ingot	KG	750	🔥 PROCESSING
🔄 UOM CONVERSION	Ingot KG → Casting UNIT	KG → UNIT	750 ÷ 2.5	= 300 UNIT
OP40 Approved	Pump Housing	UNIT	300	▲ IN
OP50 Approved	Pump Housing	UNIT	300	✓
Final Insp. Approved	Pump Housing	UNIT	300	🏁 FG READY

        ★ KEY RULE: Example shown at OP40. If the conversion milestone is maintained at OP30 or OP50, the same ledger transition applies at that operation
      

SCENARIO 5 OF 7

Steel Bar Turning

RM: Bright Steel Bar (KG) → FG: Turned Pin (UNIT)

⚖ Conversion Factor: 0.8 KG / UNIT

Part & UOM Configuration

KG

Bright Steel Bar

⟶

0.8 KG / UNIT

UNIT

Turned Pin

Configuration Step 1 - Part Master Setup

Maintain Turned Pin as FG part
Add Bright Steel Bar as RM child part
Set quantity consumption: 0.8 KG / UNIT
Use RM to FG conversion in child part mapping

Configuration Step 2 - Control Plan Setup

Create OP30 CNC Turning and OP40 Thread Rolling
Mark OP30 as unit-conversion process
Keep OP40 as downstream control task validation
FG stock updates at OP30 approval

🏭 START

PURCHASE ORDER Create Supplier PO

Purchase → Operation → Purchase Order

Part:Bright Steel Bar

UOM:KG

Order Qty:600 KG

OP 10 · INWARD Purchase Inward

Purchase → Operation → Purchase Inward

Part:Bright Steel Bar

Qty:600 KG

📦 STOCK LEDGERInward → + 600 KG

OP 20 · INSPECTION Inward Inspection

Quality → GRN Inspection

Inspected:600 KG

Approved:600 KG

📦 STOCK LEDGERInward Inspection Approved → 600 KG

CONTROL PLAN PROCESS Defined Process Flow

OP10 Inward → OP20 Inspection → OP30 CNC Turning → OP40 Thread Rolling → OP50 Final Inspection

Outsource Process:Not Required

Control Task Process:OP30 / OP40

FG Conversion:At OP30

OP 30 · CNC TURNING Steel Bar Turning

Production & Quality → Operation → Control Task

Input:480 KG Bright Steel Bar

Output:600 UNIT Turned Pins

📦 STOCK LEDGERProcessing → 480 KG

🔄 UOM Conversion Event — KG → UNIT at OP30

RM IN

480 KG

Bright Steel Bar Consumed

⟶

FG OUT

600 UNIT

Turned Pins (OP30 Approved)

OP 40 · THREAD ROLLING Thread Rolling

Production & Quality → Operation → Control Task

Input:600 UNIT

Output:600 UNIT Threaded

📦 STOCK LEDGEROP40 Approved → 600 UNIT

OP 50 · INSPECTION Final Inspection

Production & Quality → Final Inspection

Approved:600 UNIT

Rejected:0

📦 STOCK LEDGERFinal Inspection Approved → 600 UNIT

✅ FG STOCK READY — UNIT

📊 STOCK LEDGER SUMMARY

📊 STOCK LEDGER REPORT – STEEL BAR TURNING

STAGE	PART	UOM	QTY	MOVEMENT
Purchase Inward	Bright Steel Bar	KG	+600	▲ IN
Insp. Approved	Bright Steel Bar	KG	600	✓ APPROVED
🔄 UOM CONVERSION	Bar KG → Pin UNIT	KG → UNIT	480 ÷ 0.8	= 600 UNIT
OP30 Approved	Turned Pin	UNIT	600	▲ IN
OP40 Approved	Turned Pin	UNIT	600	✓
Final Insp. Approved	Turned Pin	UNIT	600	🏁 FG READY

        ★ KEY RULE: Example shown at OP30. Turning-based RM → FG conversion may also be maintained at OP40 or OP50 in alternate routings
      

SCENARIO 6 OF 7

Seamless Tube Cutting

RM: Seamless Steel Tube (KG) → FG: Spacer Bush (UNIT)

⚖ Conversion Factor: 1.25 KG / UNIT

Part & UOM Configuration

KG

Seamless Steel Tube

⟶

1.25 KG / UNIT

UNIT

Spacer Bush

Configuration Step 1 - Part Master Setup

Create Spacer Bush as FG part
Add Seamless Steel Tube as RM child part
Maintain conversion factor: 1.25 KG / UNIT
Link RM quantity to FG batch planning

Configuration Step 2 - Control Plan Setup

Create OP30 Tube Straightening, OP40 CNC Cut-Off, OP50 Deburring
Set conversion at OP40 CNC Cut-Off
Map control task processes for OP30, OP40, OP50
FG stock reflects after OP40 approval

🏭 START

PURCHASE ORDER Create Supplier PO

Purchase → Operation → Purchase Order

Part:Seamless Steel Tube

UOM:KG

Order Qty:1000 KG

OP 10 · INWARD Purchase Inward

Purchase → Operation → Purchase Inward

Part:Seamless Steel Tube

Qty:1000 KG

📦 STOCK LEDGERInward → + 1000 KG

OP 20 · INSPECTION Inward Inspection

Quality → GRN Inspection

Inspected:1000 KG

Approved:1000 KG

📦 STOCK LEDGERInward Inspection Approved → 1000 KG

BATCH Create Production Batch

Production & Quality → Operation → Create Batch

FG Part:Spacer Bush

FG Qty:500 UNIT

RM Auto-Calc:500 × 1.25 = 625 KG

📦 STOCK LEDGERBatch Approved → 625 KG

CONTROL PLAN PROCESS Defined Process Flow

OP10 Inward → OP20 Inspection → OP30 Tube Straightening → OP40 CNC Cut-Off and Facing → OP50 Deburring and Final Sizing

Outsource Process:Not Required

Control Task Process:OP30 / OP40 / OP50

FG Conversion:At OP40

OP 30 · TUBE STRAIGHTENING Tube Straightening

Production & Quality → Operation → Control Task

Input:625 KG Tube

Output:625 KG Straightened

📦 STOCK LEDGEROP30 Approved → 625 KG

OP 40 · CNC CUT-OFF CNC Cut-Off and Facing

Production & Quality → Operation → Control Task

Input:625 KG

Output:500 UNIT Bushes

📦 STOCK LEDGERProcessing → 625 KG → 500 UNIT

🔄 UOM Conversion Event — KG → UNIT at OP40

RM IN

625 KG

Tube Material Consumed

⟶

FG OUT

500 UNIT

Bushes Created (OP40 Approved)

OP 50 · DEBURRING Deburring and Final Sizing

Production & Quality → Operation → Control Task

Input:500 UNIT

Output:500 UNIT Finished

📦 STOCK LEDGEROP50 Approved → 500 UNIT

✅ FG STOCK READY — UNIT

📊 STOCK LEDGER SUMMARY

📊 STOCK LEDGER REPORT – SEAMLESS TUBE CUTTING

STAGE	PART	UOM	QTY	MOVEMENT
Purchase Inward	Seamless Steel Tube	KG	+1000	▲ IN
Insp. Approved	Seamless Steel Tube	KG	1000	✓ APPROVED
Batch Approved	Seamless Steel Tube	KG	625	⊙ ALLOCATED
OP30 – Straightening	Seamless Steel Tube	KG	625	↔ STRAIGHTENED
🔄 UOM CONVERSION	Tube KG → Bush UNIT	KG → UNIT	625 ÷ 1.25	= 500 UNIT
OP40 Approved	Spacer Bush	UNIT	500	▲ IN
OP50 Approved	Spacer Bush	UNIT	500	✓
Final Finished	Spacer Bush	UNIT	500	🏁 FG READY

        ★ KEY RULE: Example shown at OP40. If cut-off and conversion are approved at OP30 or OP50, the same stock ledger switch happens there instead
      

SCENARIO 7 OF 7

Textile Cutting

RM: Fabric Roll (METER) → FG: Shirt (UNIT)

⚖ Conversion Factor: 1.8 METER / UNIT

Part & UOM Configuration

METER

Fabric Roll

⟶

1.8 METER / UNIT

UNIT

Shirt

Configuration Step 1 - Part Master Setup

Open FG Part Shirt in Part Master
Add Fabric Roll as child RM part
Maintain conversion factor: 1.8 METER / UNIT
Use this factor in batch quantity calculation

Configuration Step 2 - Control Plan Setup

Create OP30 Fabric Cutting and OP40 Garment Stitching
Mark OP30 as unit-conversion process
Run control task on OP30 and OP40
FG stock starts from OP30 approved quantity

🏭 START

PURCHASE ORDER Create Supplier PO

Purchase → Operation → Purchase Order

Part:Fabric Roll

UOM:METER

Order Qty:800 METER

OP 10 · INWARD Purchase Inward

Purchase → Operation → Purchase Inward

Part:Fabric Roll

Qty:800 METER

📦 STOCK LEDGERInward → + 800 METER

OP 20 · INSPECTION Inward Inspection

Quality → GRN Inspection

Inspected:800 METER

Approved:800 METER

📦 STOCK LEDGERInward Inspection Approved → 800 METER

BATCH Create Production Batch

Production & Quality → Operation → Create Batch

FG Part:Shirt

FG Qty:300 UNIT

RM Auto-Calc:300 × 1.8 = 540 METER

📦 STOCK LEDGERBatch Approved → 540 METER

CONTROL PLAN PROCESS Defined Process Flow

OP10 Inward → OP20 Inspection → OP30 Fabric Cutting → OP40 Garment Stitching → OP50 Final Inspection

Outsource Process:Not Required

Control Task Process:OP30 / OP40

FG Conversion:At OP30

OP 30 · FABRIC CUTTING Fabric Cutting

Production & Quality → Operation → Control Task

Input:540 METER Fabric

Output:300 UNIT Cut Pieces

📦 STOCK LEDGERProcessing → 540 METER → 300 UNIT

🔄 UOM Conversion Event — METER → UNIT at OP30

RM IN

540 METER

Fabric Consumed

⟶

FG OUT

300 UNIT

Pieces Cut (OP30 Approved)

OP 40 · STITCHING Garment Stitching

Production & Quality → Operation → Control Task

Input:300 UNIT

Output:300 UNIT Stitched

📦 STOCK LEDGEROP40 Approved → 300 UNIT

OP 50 · FINAL INSPECTION Final Inspection

Production & Quality → Final Inspection

Approved:300 UNIT

Rejected:0

📦 STOCK LEDGERFinal Inspection Approved → 300 UNIT

✅ FG STOCK READY — UNIT

📊 STOCK LEDGER SUMMARY

📊 STOCK LEDGER REPORT – TEXTILE CUTTING

STAGE	PART	UOM	QTY	MOVEMENT
Purchase Inward	Fabric Roll	METER	+800	▲ IN
Insp. Approved	Fabric Roll	METER	800	✓ APPROVED
Batch Approved	Fabric Roll	METER	540	⊙ ALLOCATED
🔄 UOM CONVERSION	Fabric METER → Shirt UNIT	METER → UNIT	540 ÷ 1.8	= 300 UNIT
OP30 Approved	Shirt	UNIT	300	▲ IN
OP40 Approved	Shirt	UNIT	300	✓
Final Insp. Approved	Shirt	UNIT	300	🏁 FG READY

        ★ KEY RULE: Example shown at OP30. The same conversion principle applies if the route defines the conversion milestone at OP40 or OP50
      

Manufacturing Unit Conversion

Rod Cutting

Sheet Metal Blanking

Closed Die Forging

Casting Process

Steel Bar Turning

Seamless Tube Cutting

Textile Cutting